A global leader in Intelligent Baghouse cleaning and diagnostics Auburn FilterSense’s B-PAC™ control systems are used in thousands of applications worldwide to provide Significant Operational Savings and give a rapid return on investment, typically in one to two years.
The system ensures filters run smoothly with the proper differential pressure (DP) and low emissions. Proven to reduce energy use and offer lower operational costs by providing equipment condition monitoring and actionable diagnostics which reduce maintenance rounds, automate regulatory Operation and Maintenance requirements, and prevent unforeseen downtime.
B-PAC™ Significantly Reduces the Total Cost of Baghouse Ownership, for pulse-jet filters it integrates cleaning control (control of solenoids and diaphragms) with measurement and analysis of differential pressure, particulate, header pressure, pulse counts, and running hours to Optimize Filter Performance. Airflow, fan amps, temperature, level, and other inputs and control functions (dampers, VFDs, airlocks, etc.) can be added for further enhancements.
Some of its main advantages include:
Maintaining Differential Pressure within 0.1 in WC with minimum pulsing.
Lower emissions and extended filter life with less pulsing.
Ensuring consistent airflow to maintain production, ventilation, and dust recovery.
Significantly reduce energy consumption by reducing compressed air use by 15-40% over standard on-demand cleaning, and up to 90% over continuous timer-based operation.
Locates filter leaks to a row level weeks before visible emissions occur.
Detects open or shorted solenoids that lead to plugged filters and cascading failures and process problems.
Detects and locates ruptured, frozen, and lazy pulse diaphragms offering potentially large cost savings in wasted compressed air and power.
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Auburn FilterSense LLC is a global leader in Particulate Measurement and Control Solutions for air filtration systems such as stacks, baghouses, dust collection and extraction systems.
Particulate monitoring devices include measurement instruments (QAL 1 approved PM CEMs) for levels as < 1mg/m3, 4-20mA, loop powered HART particulate transmitters for filter leak analysis and basic filter leak detectors/broken bag detectors.
Control Systems for filtration systems include intelligent control and diagnostics solutions for pulse jet baghouse and dust collectors in process industries to optimize filtration performance and provide actionable diagnostics such as locating filter leaks. In addition, for industrial ventilation dust collectors, welding fume, oil mist filters and other extraction devices our control systems intelligently control dampers and VFDs to lower energy use by up to 60% while maintaining required minimum air velocities.
A range of device software, HMI/SCADA and EPA compliance reporting software enable facilities to simultaneously improve operations and lower costs while ensuring compliance.
Auburn FilterSense is a total solutions provider providing presales application expertise, project engineering, commissioning, and training, plant systems integration services and on-going support.